OREKU focuses on precision machinery for 25 years

What's going on with a press brake disk failure?

2024-05-09 16:43:21 HYguanSAM007 1

    Punch press brake disk failure may be caused by a variety of reasons, including but not limited to the following.


  1. The brake band is adjusted too tightly, at this time, the brake band can be appropriately relaxed.
    2. The gap between the moving parts of the press is too large, and the gap needs to be readjusted.
    3. The toughness of the steel belt of the brake band is poor, it may need to be replaced with a more highly elastic steel belt, such as 16Mn high elasticity steel belt.
    4. Continuous stamping may lead to high temperature and breakage of the steel belt.

    C-type high-speed punch

C-type high-speed punch

    In addition, an abnormality in the three-phase disc brake asynchronous motor used in the press may also lead to brake disc failure. The causes of motor abnormality may include power supply problems (e.g. power line failure, low voltage into one of the three-phase lack of power), the motor itself (e.g. rotor jamming, excessive wear of bearings or poorly assembled, corrosion of the iron core surface, etc.), the load problem ((e.g. motor overload or load imbalance) and also its causes (e.g. motor installation of the foundation is not balanced enough, the pulleys or couplings are not balanced, the rotating shaft axis head bent or the pulley eccentricity, etc.), and also the cause (e.g. motor installed base is not balanced enough, belt wheel or coupling is not balanced, the rotating shaft head bent or pulley eccentricity, etc.).
    The method of clearing the brake disk failure of the punch press needs to be determined according to the specific cause of the failure. For the problem of brake belt and steel belt, it can be solved by adjusting or replacing the related parts. For motor problems, it is necessary to jin yin the power supply, load and installation of the motor, and carry out the necessary repairs or replacement.

C-type high-speed punch

     Please note that the above are only some possible causes of failure and solutions and do not cover all situations. In practice, fault diagnosis and repair should be carried out according to the specific situation. If you are not sure how to solve the problem, it is recommended to contact a professional repairer for inspection and repair.

C-type high-speed punch

    High-speed punching machine compared to ordinary punching machine, there are mainly the following aspects of difference. First of all, the stamping speed, high-speed press is usually much faster, the number of times per minute can reach hundreds or even thousands of stamping, while the ordinary press is relatively slow.
    Secondly, in terms of precision, the precision of high-speed presses is usually higher, to meet the needs of more precise parts stamping. Furthermore, the structural design and parts selection of high-speed presses pay more attention to stability and durability to adapt to the requirements of high-speed operation.

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Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.

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