The following measures can be taken to ensure the accuracy and consistency of sensor stampings during high-speed stamping:
Mold optimization
Adopt high-precision mold manufacturing process, such as the use of slow-feeding wire cutting, EDM, etc., to ensure the dimensional accuracy and surface quality of the mold.
Reasonable design of the mold structure, including the precise guidance of the guide pillar and guide sleeve, and the stability of the unloading and ejecting mechanism.
Conduct finite element analysis of the die to predict the deformation and stress distribution of the die in the stamping process, and optimize the die structure in advance.
High-speed stamping of sensor stampings
Material control
Select high-quality stamping materials with stable performance to ensure uniform thickness and consistent mechanical properties.
Pre-treatment of the material, such as annealing, pickling, etc., to improve the stamping performance of the material.
High-speed stamping of sensor stampings
Adjustment of stamping process parameters
Accurately set parameters such as stamping speed, pressure and stroke. Find the optimal combination of parameters through testing and simulation.
Control the temperature during the stamping process to avoid too high or too low temperature affecting the material's
High-speed stamping of sensor stampings
I. Industry Dynamics
Technological innovation
A number of companies have introduced a new type of CNC system high-speed presses, to achieve more accurate stamping control and higher production efficiency.
Developed a high-speed press with self-adaptive stamping function, which can automatically adjust the parameters according to the material characteristics and stamping process.
Market Trends
Demand for high-speed presses continues to grow, especially in electronics and automotive parts manufacturing.
Emerging markets are paying increasing attention to high-speed presses, driving the internationalization of the industry.
Enterprise Development
Some well-known high-speed punch press manufacturers have expanded their market share and product lines through mergers and acquisitions and cooperation.
Some small and medium-sized enterprises (SMEs) focused on niche areas and launched high-speed punch press products with special features, gaining a certain degree of market competitiveness.
Dongguan OREKU Precision Machine Tool Co., Ltd., established in 2001, is a high-tech innovative enterprise dedicated to manufacturing high-precision machinery and equipment. Since its establishment, the company has focused on the R&D and manufacturing of CNC precision machining centers, precision stamping machining centers, high-speed vertical lathes and automated production lines, leading the development of the industry.
View more